Product Description

This production line realizes the combination of digitalization and refinement in production management. Use production management software to monitor and manage order management, production schedule, personnel scheduling, equipment status and other information in the production process in real time. Through big data analysis, optimize production planning and scheduling, reasonably arrange production tasks according to order priority, equipment capacity, raw material inventory and other factors, and improve equipment utilization and production efficiency. In terms of personnel management, the company has established an employee skill training and assessment system, provided targeted training courses according to the post needs and skill level of employees, conducted regular skill assessment, linked the assessment results with employee performance, and encouraged employees to continuously improve their business capabilities, so as to improve the overall operation level of the production line.

Product Info

New breakthroughs in production efficiency and cost optimization

Quick cleaning and switching of equipment: Production line equipment is designed to facilitate quick cleaning and switching modes. When switching between different product specifications, the use of modular cleaning tools and rapid connection structure, technicians can complete the key parts of the equipment cleaning and parts replacement in a short time. For example, from the production of ordinary daily sanitary napkins to night and long models, the entire cleaning and switching process can be completed within 30 minutes, significantly reducing equipment downtime, improving production efficiency, and meeting the diversified needs of the market.

Energy recovery and reuse system: The energy recovery and reuse system is introduced to recover and transform the waste heat and pressure in the production process. For example, heat exchangers can be used to collect waste heat from drying processes and use it to heat raw materials or produce water, reducing energy consumption. Through the pressure recovery device, the residual pressure generated during the operation of the equipment is converted into electrical energy and fed back to the power supply system of the production line. It is estimated that the system can reduce the overall energy consumption of the production line by 15%-20% and effectively reduce the production cost.

Automatic sorting and recycling of defective products: Install automatic sorting equipment for defective products, and use image recognition and sensor technology to detect products on the production line in real time. Once defective products are found, such as dimensional deviation, absorption core displacement and other problems, the equipment will automatically sort them out immediately. At the same time, the defective products recycling system is equipped to repair and reuse the repairable defective products, and the defective products that cannot be repaired are classified and disassembled, and the raw materials are recycled to the corresponding link and re-put into production, improve the utilization rate of raw materials and reduce production costs.